After 13 years of owning and operating boats, reading
and studying
boat design and construction, and picking up a
Coast Guard Masters
License, I decided it was time to "take the plunge"
- build a custom
boat, just for me. I had decided on wood
construction for several
reasons, including (in no particular order):
Modern wood/epoxy construction is strong, low maintenance,
and
is easily repaired
Materials are readily available
I had the skills and tools to do the work
Wood floats (always a nice thing in a boat)
Literature and plans are readily available
I like wood
My wife likes wood
Next I had to select a design. I selected a Maine lobster
boat for several reasons:
Sea worthiness
Sea kindliness
Affordable operation
Maximum deck space
Trailerable
Affordable construction
Classic looks
Now the choice was what kind of wood construction.
For my skill level
and pocket book I wanted to use plywood. At the
time, by coincidence,
National Fisherman magazine published an article by Arch
Davis
describing a 26' plywood Maine lobster boat he had designed.
In
September 1993 I contacted Arch and was on my way.
CONSTRUCTION
I started construction in October, 1993. Since
then I've worked on
the boat on weekends, holidays, after work, rain or shine.
I'm
closing in on a launch date during summer, 1998.
I've done several
things that expanded the scope of the project, such as:
building a 2
piece 5/8" laminated bottom, transom door, fiberglassing
the bilge,
and fiberglassing all wood exposed to the elements.
A bit extreme? -
perhaps. What can I say?...its MY boat.
THE DESIGNER AND THE PLANS
I opted to buy full-sized templates from Arch.
These were a godsend.
The purist would say to loft the boat from the lines
plan - been
there, done that. When you are committing to a
4 year, $20,000
project, you have to get it right the first time.
One hundred bucks
for accurate templates (on mylar!) is cheap insurance.
I've followed Arch's plans religiously. The result:
an accuracy of +
or - 1/8" through out the building of the entire hull,
deck, and
sides. I often make a template for a starboard
fitting and can use it
for the port fitting as well. Arch's design accuracy
is fantastic.
You can actually build what he designs.
Arch is very helpful, always available to answer questions.
On
several occasions he has patiently helped me through
my ignorance.
For instance...the time I called him at 10:00 PM (his
time) and in a
panic described how I'd used the wrong epoxy filler for
a lamination.
He advised me to make a test piece, duplicating the lamination,
and
destructively test it. I did. It broke well
into the wood, proving
the joint strong - crisis resolved.
THE TRAILER
Six months of my construction time was spent building
a trailer for
the boat. The trailer also acts as the cradle after
the hull is
turned right-side-up. I designed the trailer using
the hull plans.
Its specs are 32' long, 3 axles, 15,000 lb capacity.
Once again
Arch's design accuracy was proven. Final height
of the trailer bunks
was within 1/4" of expected.
CURRENT WORK
I'm currently building the trunk cabin, pilot house,
and interior.
Next will be the electrical systems and electronics.
As I get further
along I'll post new pictures of my progress.
ADVICE FOR OTHERS
Boat building is a great way to relax. Its one
of the few areas in
your life that you get to be totally in charge.
Don't rush, enjoy and
learn. If your new to this, plan your schedule
by estimating the
project time, then multiply by three. I started
out estimating
project completion in hours, then days, then months.
Now I estimate
by seasons and I'm having a great time.
For those of you who are married, the most important
thing you can
have is an understanding spouse. Your project will
demand much of
your time (if you ever want to get it done). Attempt
to get your
spouse involved in your project, but don't demand it,
or be
disappointed if they choose not to.
Don't be afraid to make mistakes. Often its the
best, if not only way
to learn. Learn from your mistakes. Fail
forward faster.
Don't skimp on materials, but don't go overboard either.
Sure you can
use okume plywood for the cabin sides, but A/B doug fir
works fine
(especially if you fiberglass it). Save your marine
plywood for the
hull. Also, add some nice touches that will set
your project apart.
For me that means all bronze hardware. Yes its
more bucks, but after
all...it's MY boat.